Second-hand pallet racking can be an appealing option for businesses looking to optimise costs while maintaining a safe and efficient warehouse. When sourced correctly, used racking can provide the same functionality as a new system without unnecessary expenses. However, to ensure long-term reliability, businesses must take steps to assess structural integrity, compliance, and ongoing support for maintenance and parts.
Key Risks and Considerations When Buying Second-Hand Racking
Verify Load-Bearing Capacity Before Purchase
Not all second-hand racking is fit for purpose. Regulatory standards have evolved, meaning some older systems, such as 80mm pallet racking, may no longer meet updated safety requirements. For example, baseplates that do not wrap around racking posts significantly reduce seismic weight-loading capacity and may be considered inadequate under modern regulations. Additionally, racking advertised as “2000kg per level” may not actually support this weight under current standards. Verifying the true load-bearing capacity of second-hand racking is crucial before purchase.
Ensure Spare Parts Are Available for Future Repairs
As with any used equipment, compatibility with modern parts and accessories must be considered. If an older racking system requires spare parts that are no longer available, expanding or repairing the system can become costly and impractical. Reputable suppliers should only stock systems they can service for spare parts. At Shelving Depot, we ensure we stock popular systems but decline offers to stock discontinued systems, such as Acrow Pallet Racking.
How to Safely Purchase Second-Hand Racking
Inspect for Structural Damage Before Buying
When evaluating second-hand racking, businesses should check for:
- Damaged upright posts – The primary support structure must be free of dents or bends.
- Compromised beam lock plates – These should be undamaged from previous dismantling.
- Excessive corrosion – While minor surface rust is common, severe corrosion can weaken the structure, potentially halving its lifespan compared to new racking.
Check for Missing or Incompatible Components
Indicators of inadequate racking include:
- Baseplates with fewer than two mounting holes, which may not provide adequate anchoring.
- Baseplates that do not wrap around the upright post, reducing seismic strength.
- Missing safety locking pins, which are essential for securing beams in place.
Ensure Compliance with Current Safety Standards
A key step in ensuring regulatory compliance is obtaining a Producer Statement. These statements, typically costing between $5,000-$7,000, involve an engineer assessing the racking to verify its load capacity. Ensuring that used racking meets industry standards can prevent costly compliance issues later.
Essential Safety Measures for Second-Hand Racking
Conduct Regular Inspections and Maintenance
At Shelving Depot, we conduct thorough inspections when obtaining second-hand racking, including:
- Assessing baseplates and replacing them if outdated.
- Checking for beam deflection from previous overloading.
- Ensuring safety locking pins are intact or replaced.
- Evaluating corrosion levels to determine structural impact.
Why Annual Professional Inspections Matter
Regular inspections, including annual professional checks, help warehouse managers identify developing issues before they become major safety risks. This proactive approach enhances warehouse safety and prevents costly accidents.
How to Extend the Lifespan of Second-Hand Racking
Invest in Protective Equipment to Prevent Damage
Investing in racking protection is a cost-effective way to extend its lifespan and reduce maintenance costs. Key protective measures include:
- Post protectors and frame protectors – Shield vulnerable sections from forklift damage.
- End-of-aisle barriers – Prevent accidental impacts from warehouse traffic.
- Safety mesh and netting – Improve stability and reduce the risk of falling stock.
- Clear signage – Prevent overloading by ensuring workers understand weight capacities.
Why Racking Protection Saves Money Long-Term
Protective equipment is significantly cheaper than repairing or replacing damaged racking. For instance:
- Replacing a damaged racking post can cost over $2,000.
- Installing a post protector costs just $100-$300, including installation.
Safe Second-Hand Racking: A Smart Investment When Done Right
Second-hand racking can be a cost-effective storage solution when sourced and assessed correctly. Businesses that take the necessary precautions such as verifying compliance, conducting inspections, and investing in protection, can enjoy significant savings without compromising safety or efficiency.
